SUV
Mpv
Sedan
EV
DFLZ KD Project Planning and Implementation
DFLZ provides one-stop service for KD design, equipment procurement, installation and commissioning, trial production, and SOP guidance. We can design and build different level of KD factories based on customer needs.
Welding Shop
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Welding Shop Reference |
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Item |
Parameter/Description |
|
|
Unit per hour (JPH) |
5 |
10 |
|
One shift production capacity (8h) |
38 |
76 |
|
Annual Production capacity (250d) |
9500 |
19000 |
|
Shop dimension (L*W)/m |
130*70 |
130*70 |
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Line description (manual line) |
Engine compartment line, Floor line, Main line + Metal fitting line |
Engine compartment line, Floor line, Main line + Metal fitting line |
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Shop structure |
Single floor |
Single floor |
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Total Investment |
Total Investment = Construction investment + welding equipment investment + jigs and fixtures investment | |
Painting shop
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Painting Shop Reference |
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Item |
Parameter/Description |
||||
|
Unit per hour (JPH) |
5 |
10 |
20 |
30 |
40 |
|
One shift production capacity (8h) |
40 |
80 |
160 |
240 |
320 |
|
Annual production capacity (250d) |
10000 |
20000 |
40000 |
60000 |
80000 |
|
Shop dimension (L*W) |
120*54 |
174*66 |
224*66 |
256*76 |
320*86 |
|
Shop Structure |
Single floor |
Single floor |
2 floors |
2 floors |
3 floors |
|
Building area (㎡) |
6480 |
11484 |
14784 |
19456 |
27520 |
|
Pre-treatment & ED type |
Step-by-step |
Step-by-step |
Step-by-step |
Continuous |
Continuous |
|
Primer/color/clear paint |
Manual spraying |
Manual spraying |
Robotic spraying |
Robotic spraying |
Robotic spraying |
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Total Investment |
Total Investment = Equipment investment +Construction investment |
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Assembly shop
Trim Line
Underbody Line
Front Windshield Robot-Assembling Station
Panoramic Sunroof Robot-Assembling Station
Test Road
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Assembly Shop Reference |
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Item |
Parameter/Description |
|||
|
Unit per hour (JPH) |
0.6 |
1.25 |
5 |
10 |
|
One shift production capacity (8h) |
5 |
10 |
40 |
80 |
|
Annual production capacity (2000h) |
1200 |
2500 |
10000 |
20000 |
|
Shop Size (L*W) |
100*24 |
80*48 |
150*48 |
256*72 |
|
Assembly shop area (㎡) |
2400 |
3840 |
7200 |
18432 |
|
Warehouse area |
/ |
2500 |
4000 |
11000 |
|
Test road area |
/ |
/ |
20000 |
27400 |
|
Total Investment |
Total Investment = Construction investment + Equipment investment |
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Overseas Loading Guidance
Glimpse of DFLZ Overseas Factories
Middle East CKD Factory for Passenger Vehicles
CKD Factory
Painting Shop
Welding Shop
Assembly Shop
Middle East SKD Factory for Commercial Vehicles
Assembly Shop
Chassis Line
Engine Line
North Africa SKD Factory for Passenger Vehicles
Assembly Shop
Low-Cost Underbody Line
Central Asia CKD Factory for Passenger Vehicles
Aerial View
Body In White Feeding Area
Trim Line
Final Line
Underbody Line
DFLZ KD Workshop
DFLZ KD workshop is located in the Commercial Vehicle Base, covering an area of 45000㎡, it can meets the packing of 60, 000 units (sets) of KD parts per year; We have 8 container loading platforms and a daily loading capacity of 150 containers.
Aerial View
Full-Time Monitoring
Container Loading Platform
Professional KD Packing
KD Packing Team
A team of more than 50 people, including packing designers, packing operators, testing engineers, equipment maintenance engineers, digitization engineers, and coordination personnel.
More than 50 packing design patents and participation in industry standard formulation.
Packing Design and Verification
Strength Simulation
Maritime Shipping Simulation Test
Container Road-Shipping Test
Digitization
Digital Data Collection and Management
Data Platform
Scan Code Storage System and QR Code Positioning
VCI（Volatile Corrosion Inhibitor）
VCI is superior to traditional methods, such as rust prevention oil, paint, and coating technology.
Parts Without VCI VS Parts With VC
External Packing
